STRUKTOL® POLYDIS®, POLYVERTEC® and POLYPHLOX® Additives for Prepregs in Composite Applications

Composites based on prepregs are used in a wide range of applications:

  • Aerospace industry: aircraft fuselages and wings, empennages.
  • Transportation (rail, marine): railcar construction, ship superstructures
  • Wind energy: rotor blades
  • Sports and leisure industry: golf clubs, bicycles, fishing rods, etc.

Prepregs are textile fiber semi-finished products that are pre-impregnated with reactive resins such as epoxy resins. For the production of very high-quality fiber composite components, prepregs are cured in the form of laminates under pressure and temperature.

With STRUKTOL® POLYDIS® and POLYVERTEC® modifiers, e.g. the tack and mechanical properties such as toughness of the prepreg material can be specifically adjusted and increased. In this way, high-performance composite parts (CFRP/GFRP) can be produced, which are often characterized by very low weight and extreme strength and stiffness.

STRUKTOL® POLYPHLOX® Flame Retardant modifiers based on halogen-free phosphorus compounds improve the fire behavior of the material and composite parts made from it.

Struktol® Polydis® 3610

Nitrile rubber modified epoxy prepolymer based on DGEBA

  • Resin replacement: 10-35 %
  • Epoxy equivalent weight: 600 g/Eq
  • Dyn. Viscosity at 80 °C: 100 Pa.s
  • Appearance: amber, solid resin, exhibiting cold flow
  • This product provides ultimate toughening and best adhesion especially on oily steel for 1-component-systems
Struktol® Polydis® 3614

CTBN modified Bisphenol-A Epoxy Resin (DGEBA)

  • Improvement of lap shear strength, impact strength in adhesive systems
  • Minimal influence on glass transition temperature and Young's modulus
  • Dosage (replaces base resin): 10-40 %
  • Epoxy equivalent weight: 330 g/Eq
  • Elastomer content: 40 %
  • Dyn. viscosity (25 °C): 470 Pa.s
  • Appearance: yellowish, highly viscous liquid
Struktol® Polydis® 3633

Bimodal elastomer-modified epoxy resin (DGEBA/DGEBF)

  • Improvement of T-peel strength, lap shear strength, impact resistance
  • Can be used as a modified raw material component in epoxy resin formulations
  • Minor influence on glass transition temperature and Young's modulus
  • Dosage (replaces base resin): 40-100 %
  • Epoxy equivalent weight: 220 g/Eq
  • Elastomer content: 16 %
  • Dyn. viscosity (25 °C): 25 Pa.s
  • Appearance: amber liquid resin
Struktol® Polydis® 3636

CTBN-modified high molecular epoxy resin

  • Improvement of T-peel strength, lap shear strength, impact resistance
  • Can be used as a modified raw material component in epoxy resin formulations
  • Dosage (replaces base resin): 40-100 %
  • Epoxy equivalent weight: 300 g/Eq
  • Dyn. viscosity (40 °C): 200 Pa.s
  • Appearance: yellowish, highly viscous resin
Struktol® Polydis® 3652

CTBN-modified epoxy prepolymer based on solid resin

  • Improvement of T-peel strength, lap shear strength, impact resistance
  • Combines properties of Polydis® 3614 with the good properties of high molecular weight epoxy resins
  • Well suited for the formulation of reactive hot-melt adhesives
  • Dosage (replaces base resin): 50-100 %
  • Epoxy equivalent weight: 360 g/Eq
  • Dyn. viscosity (80 °C): 15 Pa.s
  • Appearance: yellowish, paste-like resin
Struktol® Polydis® 3691

Nitrile rubber modified Bisphenol-A Epoxy Resin (DGEBF)

  • Application in adhesives to improve T-peel strength and contact adhesion
  • Tack and resin flow adjustment in prepregs
  • Dosage (replaces base resin): 10-15 %
  • Epoxy equivalent weight: 205 g/Eq
  • Dyn. viscosity (50 °C): 12 Pa.s
  • Appearance: yellowish-cloudy resin
Struktol® Polydis® 3693

Nitrile rubber modified epoxy resin (DGEBF), lower viscosity than Polydis® 3691

  • Application in adhesives to improve T-peel strength
  • Tack and resin flow adjustment in prepregs
  • Dosage (replaces base resin): 10-15 %
  • Epoxy equivalent weight: 180 g/Eq
  • Dyn. viscosity (50 °C): 8 Pa.s
  • Appearance: yellowish-cloudy resin
Struktol® Polydis® 3695

Nitrile rubber modified Bisphenol-A Epoxy Resin (DGEBA)

  • Application in adhesives to improve T-peel strength
  • Tack and resin flow adjustment in prepregs
  • Dosage (replaces base resin): 10-15 %
  • Epoxy equivalent weight: 195 g/Eq
  • Dyn. viscosity (80 °C): 7 Pa.s
  • Appearance: yellowish-cloudy resin
Struktol® Polycavit® 3530

Polyurethane prepolymer blended with epoxy resin

  • Improvement of peel strength, tensile shear strength, impact strength
  • suitable in particular for the formulation of 1-component structural adhesives
  • Synergistic effects with CTBN-Tougheners
  • Application temperatures -40 to +150°C
  • Dosage (replaces base resin): 8-30 %
  • EEW: 460 g/Eq
  • Toughener content: 60 %.
  • Viscosity at 40 °C: 25 Pa.s
  • Appearance: yellowish liquid
Struktol® Polycavit® 3550

Epoxy functional polyester/polyether Copolymer

  • Improvement of peel strength, impact strength, flexural strength
  • improved adhesion on galvanized steel
  • suitable for the formulation of adhesive systems and resin system for composites
  • applicable up to 200°C without loss of properties
  • Dosage (replaces base resin): 5-15 %
  • EEW: 1,800 g/Eq
  • Toughener content: 100 %.
  • Dyn. viscosity (25 °C): 400 Pa.s
  • Appearance: yellowish, viscous liquid
Struktol® Polycavit® 3570

Polyetheramine-modified epoxy resin

  • Improvement of peel strength, tensile shear strength,
  • improved adhesion on galvanized steel
  • suitable for the formulation of adhesive systems
  • Dosage (replaces base resin): 10-25 %
  • EEW: 325 g/Eq
  • Toughener content: 40 %.
  • Dyn. viscosity (25 °C):  95 Pa.s
  • Appearance: yellowish, viscous liquid
Struktol® Polyphlox® 3735

Multi-functional, organophosphorous modified epoxy Novolak resin (based on Struktol® Polyphlox® 3710)

  • Epoxy equivalent weight: 350 g/Eq
  • Softening point: 80 °C
  • Phosphorous Content: 3.8 %
  • Appearance: transparent – yellowish solid resin
Struktol® Polyphlox® 3742

Multifunctional, organophosphorus modified epoxy resin (based on Struktol® Polyphlox® 3710)

  • Halogen-free flame retardant especially suitable for prepregs and composite materials, e.g. in aerospace and transportation
  • DOPO (Polyphlox® 3710) modified epoxy resin
  • Epoxy equivalent weight: 370 g/Eq
  • Softening point: 57 °C
  • phosphorus content: 4.0 %
  • appearance: yellowish, semi-solid resin
Struktol® Polyphlox® 3742 S

Multifunctional, organophosphorus modified epoxy resin (based on Struktol® Polyphlox® 3710)
Solvent content 20% (MEK)

  • Halogen-free flame retardant especially suitable for prepregs and composite materials, e.g. in aerospace and transportation
  • DOPO (Polyphlox® 3710) modified epoxy resin
  • Epoxy equivalent weight: 460 g/Eq
  • Phosphorus content: 4.0 % (solids content)
  • MEK share: 20 %
  • Appearance: yellowish resin in MEK
Struktol® Polyphlox® 3721

Flame retardant epoxy resin formulation with very high phosphorous content
UL94 V0 achievable

  • low viscous, flame retardant epoxy resin formulation  
  • for processing by hand lamination or RTM
  • APP-modified epoxy resin
  • Epoxy equivalent weight: 240 g/Eq
  • Dyn. viscosity (25 °C): 3 Pa.s
  • Phosphorus content: 5.1 %.
  • Appearance: whitish, opaque resin
  • suitable Polyvertec® hardeners: H4, H6, H7, H81